Profilsand
C.N.C. finishing center for sanding and denibbing of single pieces or profiles. Thanks to 8 different working units Profilsand 8 process all surfaces and any kind of timber: rough, impregnated, or lacquered. Thanks to a fully automatized working cycle and high level of technology Profilsand guarantees high accuracy, fast and easy positioning of the working units.
- Steel structure ensures stability and strength
- Ground working tables maintain parallelism with sanding disks
- All adjustments of the operating units are on ball bearing linear guides to ensure long life, accuracy and high strength
- Powered feed belts for the work-piece movement, feed speed driven by inverter
- Pressure rollers all along the working process to ensure work-piece’s stability
- Pressure rollers coated with vulcanized rubber and provided with spring-loaded suspension
- All working units provided with dust extraction
- Cabin closes on six sides
- Side doors provided with safety system, machine stops in case of door opening. Doors have windows to allow the control of the work-piece
- Steel side reference guide of right hand machine entrance (zero reference)
Working procedure
Working cycle
The working cycle is very easy thanks to the high level of automation. It is possible to summarize the working cycle in the following phases:
- Choice of pre-set working program.
- Working and pressure units adjust automatically according to the selected program and the parameters entered.
- The working cycle starts by setting work speed, the pressure of the units and rotating speed according to the selected program.
- All working units are driven by Inverter.
- All brushes and sanding disks are provided with individually replaceable abrasive strips or sandpaper.
- Thanks to the innovative Ecoline operating system, all working units ensure the maintenance of the work-piece geometry
Machine configuration
1 - cylindrical brush Ø 400/420 mm or cup brush Ø 270 mm
Cylindrical brush driven by 1.5 kw motor, electronically controlled variable rotating speed by inverter. Vertical stroke 160 mm on linear guides, electronic adjustment according to workpiece thickness.
2 - Sanding disk Ø 400/420 mm
Sanding disk driven by a 1.5 kw motor, electronically controlled variable rotating speed by inverter. Vertical stroke 160 mm on linear guides, electronic adjustment according to the work-piece thickness.
3 - cylindrical brush Ø 400/420 mm oppure cup brush Ø 270 mm
Cylindrical brush driven by 1.5 kw motor, electronically controlled variable rotating speed by inverter. Adjustment of working effects on linear guides and positioning control by Siko reader.
4 - Sanding disk Ø 400/420 mm
Sanding disk driven by 1.5 kw motor, electronically controlled variable rotating speed by inverter. Adjustment of working effects on linear guides and positioning control by Siko reader. Easier horiziontal extraction for abrasive paper change easier
Single: 1 + 1 cylindrical brush (3)
double: 2 + 2 cylindrical brusheS (4)
Right/left hand cylindrical brushes, 1.5 kw motor each, variable rotating speed driven by inverter. 3-position electronically controlled automatic tilting: +35° - 0° - -12°. Horizontal stroke adjustment on linear guides.
SINGLE: 1 SANDING DISK + 1 CYLINDRICAL BRUSH
DOUBLE: 2 SANDIND DISK + 2 CILINDRTICAL BRUSHES
sanding disk driven by 1.5 kw motor, electronically controlled variable rotating speed by inverter. Available automatic tilting adjustment.
Cylindrical brush, 1.5 kw motor each, variable rotating speed driven by inverter. 3 - positions electronically controlled automatic tilting: +35° - 0° - -12°.
Accessories
- Electronic thickness laser measuring unit
- Right hand reference guide with retractable pneumatic movement
- Automatic horizontal adjustment of upper pressures
- Work-piece cleaner by blowers
HMI
Full PLC control.
Choice of programs and settings through colour touch screen.
Wide memory capability to save pre-set programs.
External USB support to export programs.
Large and understandable icons for easy and friendly use.
Automatic control of abrasive workload and replacement.
Remote after-sale service. (need of Internet connection).
| PROFILSAND 4 | PROFILSAND 4 | PROFILSAND 6 | PROFILSAND 6 | PROFILSAND 8 | PROFILSAND 8 | |
|---|---|---|---|---|---|---|
| Code / Groups | SM310-000 | SM120-000 | SM312-000 | SM512-000 | SM412-000 | SM612-000 |
| Dimensions (length x width x height) mm | 3633 x 1740 x 1850 | 4703 x 1740 x 1850 | 4703 x 1740 x 1850 | 5070 x 1740 x 1850 | 5070 x 1740 x 1850 | 5070 x 1740 x 1850 |
| Working table height mm | 875 | 875 | 875 | 875 | 875 | 875 |
| Weight kg | 2000 | 3000 | 3000 | 3800 | 4000 | 3800 |
| Operating voltage | 400 v | 400 v | 400 v | 400 v | 400 v | 400 v |
| Electric current | 40 a | 40 a | 40 a | 40 a | 40 a | 40 a |
| Electric power Kw | 7 | 11 | 11 | 15 | 15 | 15 |
| Frequency Hz | 50 | 50 | 50 | 50 | 50 | 50 |
| Electrical cabinet protection | IP 55 | IP 55 | IP 55 | IP 55 | IP 55 | IP 55 |
| Air connection bar | 6 | 6 | 6 | 6 | 6 | 6 |
| Dust extraction mm | Nr 4 x Ø 120 | Nr 6 x Ø 120 | Nr 6 x Ø 120 | Nr 6 x Ø 120 | Nr 6 x Ø 120 | Nr 6 x Ø 120 |
| Workpiece dimension | ||||||
| Shortes piece mm | 350 | 350 | 350 | 350 | 350 | 350 |
| Max width mm | 200 | 200 | 200 | 200 | 200 | 200 |
| Min. thickness mm | 10 | 10 | 10 | 10 | 10 | 10 |
| Max. thickness mm | 120 | 120 | 120 | 120 | 120 | 120 |
| Equipment | ||||||
| Certification | ce | ce | ce | ce | ce | ce |
| hmi | Touch screen 11 inch | Touch screen 11 inch | Touch screen 11 inch | Touch screen 11 inch | Touch screen 11 inch | Touch screen 11 inch |
- 1 upper module
- 2 lower module
- 3 side brush module - single
- 4 side brush module - double
- 5 side sanding module - single
- 6 side sanding module - double